?!DOCTYPE html PUBLIC "-//W3C//DTD XHTML 1.0 Transitional//EN" "http://www.w3.org/TR/xhtml1/DTD/xhtml1-transitional.dtd"> 钻杆修复工艺 - 濮阳市创立石油机械有限公?/title> <meta name="Keywords" content=""> <meta http-equiv="X-UA-Compatible" content="IE=EmulateIE7"> <!--筑巢样式--> <link href="/template/nest00000/lib/style.css" rel="stylesheet" type="text/css" /> <script> var _contextPath="/efactory"; var _templatePath="/efactory/pdmountmood/"; var _forbidF5=true;var _forbidCopy=false;var _forbidContextMenu=false; </script> <script type="text/javascript" src="/template/nest00000/lib/jquery.js"></script> <script type="text/javascript" src="/template/nest00000/lib/png.js"></script> <!--筑巢样式--> <!--网站样式--> <link href="lib/CScss.css" rel="stylesheet" type="text/css"> <script src="lib/js.js" type="text/javascript"></script> <link href="/template/nest00000/lib/CScss.css" rel="stylesheet" type="text/css"> <script src="/template/nest00000/lib/js.js" type="text/javascript"></script> <!--网站样式--> <meta 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2015-08-12</h6> <p><a href="http://www.anxinfs.com/">钻杆修复</a>?a href="http://www.anxinfs.com/">油管清洗</a>?a href="http://www.anxinfs.com/">抽油杆清洗设?/a>首选?a href="http://www.anxinfs.com/">濮阳创立石油机械</a>?/p> <div class="detail" id="zoom"> <p><p> <span style="font-family:'Microsoft YaHei';font-size:14px;line-height:2;"> </span> </p> <p> <span style="font-family:'Microsoft YaHei';font-size:14px;color:#333333;line-height:2;">  <a href="http://www.anxinfs.com" target="_blank">钻杆修复</a>是采油厂降低生产综合成本的重要措施,提高油管的修复质量,可以保证油水井作业质量,延长检泵周期,减少作业返工,降低作业费用。今?strong>钻杆修复厂家</strong>-濮阳创立石油就讲讲钻杆修复工艺?/span> </p> <p> <span style="font-family:'Microsoft YaHei';font-size:14px;color:#333333;line-height:2;">  钻杆修复工艺?/span> </p> <p> <span style="font-family:'Microsoft YaHei';font-size:14px;color:#333333;line-height:2;">  钻杆修复应开展的修复工艺包括:初选、校直、清洗、探伤、试压、修扣、换接箍、检验、储存和运输等工艺?/span> </p> <p> <span style="font-family:'Microsoft YaHei';font-size:14px;color:#333333;line-height:2;">  一、修复质?/span> </p> <p> <span style="font-family:'Microsoft YaHei';font-size:14px;color:#333333;line-height:2;">  校直</span> </p> <p> <span style="font-family:'Microsoft YaHei';font-size:14px;color:#333333;line-height:2;">  1、应具备能够校直油管的设备及配套的生产线?/span> </p> <p> <span style="font-family:'Microsoft YaHei';font-size:14px;color:#333333;line-height:2;">  2、所有校直油管应进行外观检查,直线度的测试应符合SY/T6194?003??的要求?/span> </p> <p> <span style="font-family:'Microsoft YaHei';font-size:14px;color:#333333;line-height:2;">  二、清?/span> </p> <p> <span style="font-family:'Microsoft YaHei';font-size:14px;color:#333333;line-height:2;">  1、应具备清洗油管的设备及配套的生产线?/span> </p> <p> <span style="font-family:'Microsoft YaHei';font-size:14px;color:#333333;line-height:2;">  2、修复油管清洗后,应达到内外壁无明显油泥、斑迹和沉淀泥沙?/span> </p> <p> <span style="font-family:'Microsoft YaHei';font-size:14px;color:#333333;line-height:2;">  3、每根修复油管都应进行全长通径试验?/span> </p> <p> <span style="font-family:'Microsoft YaHei';font-size:14px;color:#333333;line-height:2;">  4、清洗油管使用的通径棒尺寸应符合SY/T6194?003中表C.31的技术要求?/span> </p> <p> <span style="font-family:'Microsoft YaHei';font-size:14px;color:#333333;line-height:2;">  5、通径试验不合格的油管,应在相应的缺陷位置用红色漆标识?/span> </p> <p> <span style="font-family:'Microsoft YaHei';font-size:14px;color:#333333;line-height:2;">  6、每班生产前,应检查通径棒一次?/span> </p> <p> <span style="font-family:'Microsoft YaHei';font-size:14px;color:#333333;line-height:2;">  7、清洗油管产生的废水排放要符合环保的要求?/span> </p> <p> <span style="font-family:'Microsoft YaHei';font-size:14px;color:#333333;line-height:2;">  三、探?/span> </p> <p> <span style="font-family:'Microsoft YaHei';font-size:14px;color:#333333;line-height:2;">  1、应具备一定精度的自动检测壁厚的无损检测线?/span> </p> <p> <span style="font-family:'Microsoft YaHei';font-size:14px;color:#333333;line-height:2;">  2、所选择的探伤方法应符合SY/T6194?003中表C.61的要求?/span> </p> <p> <span style="font-family:'Microsoft YaHei';font-size:14px;color:#333333;line-height:2;">  3、修复油管应进行全长壁厚缺陷检测,探伤盲区应控制在距离管头10cm以内?/span> </p> <p> <span style="font-family:'Microsoft YaHei';font-size:14px;color:#333333;line-height:2;">  4、标准样管的制作应符合SY/T6194?003中表C.63人工参考缺陷要求的位置和方向?/span> </p> <p> <span style="font-family:'Microsoft YaHei';font-size:14px;color:#333333;line-height:2;">  5、探伤过程中检测出的一级品不标识,二级品白漆标识,三级品红漆标识?/span> </p> <p> <span style="font-family:'Microsoft YaHei';font-size:14px;color:#333333;line-height:2;">  6、每班生产前,应用标准样管检验探伤机的精度一次?/span> </p> <p> <span style="font-family:'Microsoft YaHei';font-size:14px;color:#333333;line-height:2;">  7、油管探伤后,三级品管直接摆到报废架上?/span> </p> <p> <span style="font-family:'Microsoft YaHei';font-size:14px;color:#333333;line-height:2;">  8、油管探伤后,一、二级品进入试压工序,进行试压检测?/span> </p> <p> <span style="font-family:'Microsoft YaHei';font-size:14px;color:#333333;line-height:2;">  四、试?/span> </p> <p> <span style="font-family:'Microsoft YaHei';font-size:14px;color:#333333;line-height:2;">  1、应具备静水压试验生产线及配套设施?/span> </p> <p> <span style="font-family:'Microsoft YaHei';font-size:14px;color:#333333;line-height:2;">  2、所有修复管都应进行静水压试验?/span> </p> <p> <span style="font-family:'Microsoft YaHei';font-size:14px;color:#333333;line-height:2;">  3、试压前应清除丝扣上附带的油污及杂物,并均匀涂抹螺纹脂?/span> </p> <p> <span style="font-family:'Microsoft YaHei';font-size:14px;color:#333333;line-height:2;">  4、试压后,油管本体渗漏的油管用红色标识清楚,按报废处理?/span> </p> <p> <span style="font-family:'Microsoft YaHei';font-size:14px;color:#333333;line-height:2;">  5、试压后,丝扣渗漏的油管,在相应位置用红色标识清楚,根据检测结果情况采取修扣或换接箍进行修复?/span> </p> <p> <span style="font-family:'Microsoft YaHei';font-size:14px;color:#333333;line-height:2;">  6、经过螺纹修复或更换接箍的油管,应进行二次试压检验?/span> </p> <p> <span style="font-family:'Microsoft YaHei';font-size:14px;color:#333333;line-height:2;">  五、修?/span> </p> <p> <span style="font-family:'Microsoft YaHei';font-size:14px;color:#333333;line-height:2;">  1、应具备管子螺纹加工车床及配套设施,并具备不同类型的专用丝扣规?/span> </p> <p> <span style="font-family:'Microsoft YaHei';font-size:14px;color:#333333;line-height:2;">  2、修复管子端部的内外倒角处应无毛刺?/span> </p> <p> <span style="font-family:'Microsoft YaHei';font-size:14px;color:#333333;line-height:2;">  3、管子螺纹修复后应用专用丝扣规进行检验?/span> </p> <p> <span style="font-family:'Microsoft YaHei';font-size:14px;color:#333333;line-height:2;">  4、通过切除端部缺陷修复的油管,应符合按SY/T6194?003?0.14.3的要求?/span> </p> <p> <span style="font-family:'Microsoft YaHei';font-size:14px;color:#333333;line-height:2;">  5、经过螺纹修复或切头修复的油管,应进行二次试压检验?/span> </p> <p> <span style="font-family:'Microsoft YaHei';font-size:14px;color:#333333;line-height:2;">  六、换接箍</span> </p> <p> <span style="font-family:'Microsoft YaHei';font-size:14px;color:#333333;line-height:2;">  1、应具备机械上卸接箍的设备及相关设施?/span> </p> <p> <span style="font-family:'Microsoft YaHei';font-size:14px;color:#333333;line-height:2;">  2、管子接箍应是无缝的,其钢级、类型和材料均应与管子的本体相同?/span> </p> <p> <span style="font-family:'Microsoft YaHei';font-size:14px;color:#333333;line-height:2;">  3、接箍上紧前,应在管子螺纹与接箍整个结合表面涂上螺纹脂,螺纹脂应符合APIRP5A3的要求?/span> </p> <p> <span style="font-family:'Microsoft YaHei';font-size:14px;color:#333333;line-height:2;">  4、油管接箍应采用机械方式上紧,上紧力矩应符合指标?/span> </p> <p> <span style="font-family:'Microsoft YaHei';font-size:14px;color:#333333;line-height:2;">  七、检?/span> </p> <p> <span style="font-family:'Microsoft YaHei';font-size:14px;color:#333333;line-height:2;">  修复合格的油管应满足以下要求?/span> </p> <p> <span style="font-family:'Microsoft YaHei';font-size:14px;color:#333333;line-height:2;">  ——外观质量检查。修复管的外观应符合SY/T6194?003?0.14内容的要求?/span> </p> <p> <span style="font-family:'Microsoft YaHei';font-size:14px;color:#333333;line-height:2;">  ——直线度检查。进行校直修复的油管的直线度应符合SY/T6194?003??的要求?/span> </p> <p> <span style="font-family:'Microsoft YaHei';font-size:14px;color:#333333;line-height:2;">  ——通径试验质量。其通径棒尺寸应符合SY/T6194?003中表C31或E31内容的要求,达到通径棒自由通过的质量要求?/span> </p> <p> <span style="font-family:'Microsoft YaHei';font-size:14px;color:#333333;line-height:2;">  ——静水试验质量。压力和稳压时间应符合SY/T6194?003?0.12内容的技术要求?/span> </p> <p> <span style="font-family:'Microsoft YaHei';font-size:14px;color:#333333;line-height:2;">  ——探伤检测分类。被探伤检测的油管管壁损伤或缺陷深度小于对应标准样管壁?2.5%为一级品油管,可作正常油管下井使用,大于12.5%小于25%为二级品油管,二级油管用于不大于15MPa的管柱使用,大于25%为三级品油管,三级品油管按报废油管处理?/span> </p> <p> <span style="font-family:'Microsoft YaHei';font-size:14px;color:#333333;line-height:2;">  ——修扣质量。管子螺纹进行修复后,修复螺纹的测量和螺纹检验应符合SY/T6194?003??3的质量要求?/span> </p> <p> <span style="font-family:'Microsoft YaHei';font-size:14px;color:#333333;line-height:2;">  ——接箍更换质量。接箍与油管丝扣的公差和尺寸应符合SY/T6194?003中表C35~表C38的质量要求?/span> </p> <p> <span style="font-family:'Microsoft YaHei';font-size:14px;color:#333333;line-height:2;">  八、储存和运输</span> </p> <p> <span style="font-family:'Microsoft YaHei';font-size:14px;color:#333333;line-height:2;">  1、修复合格的油管应在内外螺纹部位均匀涂抹防腐油脂</span> </p> <p> <span style="font-family:'Microsoft YaHei';font-size:14px;color:#333333;line-height:2;">  2、修复合格的油管应根据检测结果,按照“逢十抽一?/span> </p> <p> <span style="font-family:'Microsoft YaHei';font-size:14px;color:#333333;line-height:2;">  3、油管储存架距地面高度应不小?00mm?/span> </p> <p> <span style="font-family:'Microsoft YaHei';font-size:14px;color:#333333;line-height:2;">  4、油管各层间应至少均匀放置3处隔离物?/span> </p> <p> <span style="font-family:'Microsoft YaHei';font-size:14px;color:#333333;line-height:2;">  5、油管的堆放高度不宜超过2m?/span> </p> <p> <span style="font-family:'Microsoft YaHei';font-size:14px;color:#333333;line-height:2;">  6、在油管储存架附近应摆放分类标识牌?/span> </p> <p> <span style="font-family:'Microsoft YaHei';font-size:14px;color:#333333;line-height:2;">  7、油管装卸时应轻装轻卸,不得硬碰硬砸?/span> </p> <p> <span style="font-family:'Microsoft YaHei';font-size:14px;color:#333333;line-height:2;">  8、运输时,所有管子的带接箍端应装在卡车的一端?/span> </p> <p> <br /> </p> <p> <span style="font-family:'Microsoft YaHei';font-size:14px;line-height:2;"></span> </p></p> <p><div>上一?<a href="9.html">抽油杆修复设备的必要?/a></div> <div>下一?<a href="7.html">油管清洗设备</a></div> </p> <div class="tag"><span style="color:#a83838;">相关标签?/span><a href='/key.aspx?k=%d7%ea%b8%cb%d0%de%b8%b4'>钻杆修复</a>,</div> </div> </div> <div class="clearit"></div> <div class="comment"> <h2>相关新闻</h2> <h6 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